Common Challenges for EPC Contractors Installing Feeder Bays in Existing Substations

4. Congested Cable Routing

• Issue : Existing trenches, ducts, and glands are already saturated.
• Impact : Complex cable laying, risk of crossing live cables.
• Solution : Add auxiliary trenches or use aerial cable trays. Maintain updated cable route drawings.

6. Structure Modification and Civil Foundation Matching

• Issue : New structures may not match existing pedestal design or height.
• Impact : Equipment misalignment, visual inconsistency, or delayed approvals.
• Solution : Conduct site measurements in advance and fabricate customized base plates or adapters.

8. Health and Safety Risks

• Issue : Work has to be done near live equipment in many cases.
• Impact : Risk of electric shock, arc flash, or accident.
• Solution : Strict adherence to LOTO (Lock Out Tag Out) procedures, PPE use, and safety permits. Conduct toolbox meetings daily.

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We have get good insights from this electrical blog . At Balaji Engineers we are always look Forword to support EPC contractors in supply part of sub station equipment’s. We deal with reputed brands in VCB ,CR panels etc. Balaji Engineers are leading manufacturers of Isolators in India. We also supply Lighting arresters porcelain type and polymer types.

For more information and inquiry freel free to contact us +91 9822 373 222 / +91 9922 1292 22